1. | EXECUTIVE SUMMARY |
1.1. | Key Report Findings |
1.2. | Mining Vehicles |
1.3. | Key Mining Vehicle Types for Electrification |
1.4. | Key Mining OEMs |
1.5. | Mining OEMs Electrifying |
1.6. | Advantages to Electrification |
1.7. | Barriers to Electrification |
1.8. | EV Haul Truck Runtime Estimates |
1.9. | EV Haul Truck TCO |
1.10. | Battery Replacements for EV Haul Trucks |
1.11. | Energy Price Impact on TCO |
1.12. | Power-Agnostic Haul Trucks |
1.13. | Charging and Ventilation Costs |
1.14. | EV Underground Loader TCO |
1.15. | EV Underground Loader: Impact of Vehicle Lifetimes |
1.16. | Battery Sizing by Vehicle Type |
1.17. | Battery Chemistry by Vehicle Type |
1.18. | Battery Chemistry by Region |
1.19. | Options for Meeting Duty Cycle Demands |
1.20. | OEMs Charging vs. Battery Swapping |
1.21. | EV Mining Vehicle Sales Forecast by Region |
1.22. | EV Mining Vehicle Sales Forecast by Vehicle Type |
1.23. | EV Mining Vehicle Battery Demand Forecast by Vehicle Type (GWh) |
1.24. | EV Mining Vehicle Market Size Forecast by Vehicle Type (US$ Billions) |
1.25. | Company Profiles |
2. | INTRODUCTION TO THE MINING INDUSTRY |
2.1. | Overview |
2.1.1. | Types of Mining Vehicles |
2.1.2. | Surface Mining Vehicles |
2.1.3. | Underground Vehicles and Mining Light Vehicles |
2.1.4. | Top 15 Mining Industry Players |
2.1.5. | Major Mining OEMs by Region |
2.2. | Drivers for Mining Vehicle Electrification |
2.2.1. | CO₂ Emission Contribution of Mining Vehicles |
2.2.2. | Emissions Targets of Mining Industry Companies |
2.2.3. | Canada Incentivizing Decarbonization of Mining Vehicles |
2.2.4. | China National Double-Carbon Strategy |
2.2.5. | Mine Site Air Quality |
2.2.6. | Ventilation of Underground Mines |
2.2.7. | Miner Safety Considerations |
2.2.8. | Fuel Price Volatility |
2.2.9. | Maintenance Savings |
2.2.10. | Productivity Benefits of Electric Vehicles |
2.2.11. | Expectations of Mining EVs |
2.2.12. | Where Might Mining EVs be Adopted? |
3. | ELECTRIC HAUL TRUCKS |
3.1. | Overview |
3.1.1. | Haul Trucks Overview |
3.1.2. | Status of Haul Truck Electrification |
3.1.3. | Summary of Electric Haul Truck Models |
3.1.4. | Operational Runtime Estimates |
3.1.5. | Effects of Battery Life and Charging on Haul Truck Productivity |
3.1.6. | Diesel Electric Driveline Haul Trucks |
3.1.7. | Diesel-Electric Drive |
3.1.8. | Energy Costs for Diesel vs Electric Haul Trucks |
3.1.9. | Electric Haul Truck Retrofit TCO |
3.1.10. | ICE and Battery Lifetime |
3.1.11. | Effect of Battery and Engine Replacements on Haul Truck TCO |
3.1.12. | Replacement Rates Effect on Breakeven Times |
3.1.13. | Energy Price Sensitivity |
3.2. | Models & Case Studies |
3.2.1. | XEMC SF31904 |
3.2.2. | BelAZ 7558E Prototype |
3.2.3. | Caterpillar & Komatsu: Industry Leaders Electrifying Haul Trucks |
3.2.4. | WAE 1.4MWh Haul Truck Battery Pack |
3.2.5. | Battery-Fuel Cell Haul Trucks Development |
3.2.6. | BEV-FCEV Haul Trucks |
3.2.7. | Development of Power-Agnostic Haul Trucks |
4. | ELECTRIC DUMP TRUCKS |
4.1. | Overview |
4.1.1. | Dump Trucks Overview |
4.1.2. | OEMs Involved in Dump Truck Electrification |
4.1.3. | Summary of Electric Dump Truck Models |
4.1.4. | Estimating Battery Capacity Requirements |
4.1.5. | Operational Runtime Estimates |
4.1.6. | Electric Dump Truck TCO |
4.1.7. | TCO vs. Battery Replacement Rate |
4.1.8. | Dump Truck Breakeven Time |
4.1.9. | TCO Sensitivity to Battery Pricing |
4.2. | Models & Case Studies |
4.2.1. | Kuhn Schweiz - Lithium System eDumper (Komatsu) |
4.2.2. | XCMG XDR80TE |
4.2.3. | Tonly TLE Series |
4.2.4. | Zoomlion Battery and Fuel Cell Dump Trucks |
5. | ELECTRIC WHEEL LOADERS |
5.1. | Overview |
5.1.1. | Wheel Loaders Overview |
5.1.2. | Status of Wheel Loader Electrification |
5.1.3. | Summary of Electric Wheel Loader Models |
5.1.4. | Wheel Loader Battery Requirements |
5.1.5. | Electric Wheel Loader Runtimes |
5.1.6. | Wheel Loader Battery Endurance |
5.1.7. | Electric Wheel Loader TCO |
5.1.8. | Energy Prices for Wheel Loader TCO |
5.1.9. | Electric Wheel Loader Breakeven |
5.2. | Models & Case Studies |
5.2.1. | Caterpillar 950 GC Electric Prototype |
5.2.2. | Volvo L120H Electric |
5.2.3. | SANY SW956E |
5.2.4. | LiuGong 856H-E Max |
5.2.5. | Batt Mobile Equipment: BIT210 and BME220 |
6. | ELECTRIC UNDERGROUND LOADERS |
6.1. | Overview |
6.1.1. | Underground Loaders Overview |
6.1.2. | Status of Underground Loader Electrification |
6.1.3. | Summary of Electric Underground Loader Models |
6.1.4. | Summary of Electric Underground Loader Models (2) |
6.1.5. | Underground Loader Performance Benchmarking |
6.1.6. | Underground Vehicle Lifetime and Maintenance |
6.1.7. | Charging vs. Ventilation |
6.1.8. | Electric Underground Loader TCO |
6.1.9. | TCO Over Variable Vehicle Lifetimes |
6.1.10. | Fuel Price Effect on Underground Loader TCO |
6.1.11. | Underground Loader Breakeven Time |
6.1.12. | How Much Will OEMs Charge for Battery-Swapping? |
6.1.13. | TCO with Battery-Swapping |
6.2. | Models & Case Studies |
6.2.1. | Sandvik: Toro and Artisan Models |
6.2.2. | Epiroc Scooptram Series |
6.2.3. | Caterpillar R1700XE |
6.2.4. | RDH Scharf Electric Series |
6.2.5. | Cable-Electric Loaders |
6.2.6. | Komatsu WX18H & WX22H |
6.2.7. | Sandvik & Epiroc Electric Drive Underground Loaders |
7. | ELECTRIC UNDERGROUND TRUCKS |
7.1. | Overview |
7.1.1. | Underground Trucks Overview |
7.1.2. | Status of Underground Truck Electrification |
7.1.3. | Summary of Electric Underground Truck Models |
7.1.4. | Performance Benchmarking |
7.1.5. | Electric Underground Truck TCO |
7.1.6. | Effect of Lifetime Years and Diesel Price on TCO |
7.1.7. | Diesel Pricing Effects on Underground Truck TCO |
7.2. | Models & Case Studies |
7.2.1. | Artisan - Sandvik Z Series |
7.2.2. | Sandvik TH550B and TH665B |
7.2.3. | Epiroc Minetruck MT42 SG |
7.2.4. | RDH Scharf BEV Trucks |
7.2.5. | Komatsu Joy Battery Haulers |
8. | ELECTRIC MINING LIGHT VEHICLES |
8.1. | Overview |
8.1.1. | Mining Light Vehicles Overview |
8.1.2. | Status of Mining Light Vehicle Electrification |
8.1.3. | Summary of Electric Mining Light Vehicle Models (1) |
8.1.4. | Summary of Electric Mining Light Vehicle Models (2) |
8.1.5. | Light Vehicle Benchmarking |
8.1.6. | Electric Mining Light Vehicle Retrofit TCO |
8.1.7. | Electric Mining Light Vehicle OEM TCO |
8.1.8. | Market Demand for EV Mining Light Vehicles |
8.1.9. | Mining Light Vehicle Operational Demands and Economics |
8.1.10. | Incentives for Mining Light Vehicles |
8.1.11. | Energy Price Effects |
8.1.12. | Breakeven Times of Mining Light Vehicles |
8.2. | Models & Case Studies |
8.2.1. | Rokion EV Personnel Carriers |
8.2.2. | MEVCO Hilux Retrofitting |
8.2.3. | Paus - Danfoss MinCa 5.1 |
8.2.4. | Kovatera KT200e |
9. | OTHER ELECTRIC MINING VEHICLES |
9.1. | Excavators in Mining |
9.2. | Electrification of Excavators |
9.3. | Electric Excavator Examples: Volvo and Caterpillar |
9.4. | Cable-Electric Hydraulic Excavators |
9.5. | Electric Drilling Jumbos and Bolting Rigs |
9.6. | BEV Electric Rigs Examples |
9.7. | Surface Drills |
9.8. | Shantui SD17E-X Electric Bulldozer |
9.9. | Other Underground Mining Vehicles |
9.10. | MacLean Engineering |
9.11. | Normet |
9.12. | Rokion R700 and R710 |
10. | LI-ION BATTERY TECHNOLOGY AND SUPPLIERS FOR MINING VEHICLES |
10.1. | Overview |
10.1.1. | Battery Chemistry of Mining Vehicles |
10.1.2. | Battery Chemistry by Vehicle |
10.1.3. | Regional Battery Chemistries |
10.1.4. | Key Performance Indicators For Mining Battery Systems |
10.1.5. | Battery Reliability |
10.1.6. | Battery Chemistry Benchmarking |
10.1.7. | LFP vs. NMC Comparison |
10.1.8. | LTO Battery Cell Technology |
10.1.9. | LTO Batteries for Haul Trucks |
10.1.10. | Introduction To Sodium-ion Batteries |
10.1.11. | Na-ion vs. Other Chemistries |
10.1.12. | Na-ion Batteries in Mining |
10.1.13. | Battery Transport |
10.1.14. | Battery Manufacturing Global Distribution |
10.1.15. | Distribution of Expected Battery Demand for Mining |
10.2. | Battery Pack Suppliers |
10.2.1. | ABB |
10.2.2. | Northvolt |
10.2.3. | 3ME Technology |
10.2.4. | WAE |
10.2.5. | Enertech and Kreisel Electric |
10.2.6. | Chinese Battery Manufacturers: CATL and CALB |
10.2.7. | OEMs Acquiring Battery Pack Manufacturers |
11. | MOTORS FOR ELECTRIC MINING VEHICLES |
11.1. | Summary of Traction Motor Types |
11.2. | Motor Types Comparison |
11.3. | Danfoss Editron |
11.4. | ABB |
11.5. | Dana e-Axles |
11.6. | Fast Gear 4E300 |
11.7. | Yiwei Dump Truck Motors |
11.8. | Caterpillar |
11.9. | RDH Scharf Vehicle Motors |
11.10. | Electrically Powered Hydraulic Systems |
12. | CHARGING TECHNOLOGIES FOR MINING VEHICLES |
12.1. | Options for Meeting Duty Cycle Demands |
12.2. | Challenges for Charging in Mines |
12.3. | Microgrids |
12.4. | Hydrogen for Charging |
12.5. | Tritium |
12.6. | L-Charge |
12.7. | ABB FastCharge |
12.8. | Could slower charging be better for mines? |
12.9. | Battery-Swapping |
12.10. | Swapping Stations |
12.11. | Benefits and Drawbacks of Battery-Swapping |
12.12. | Battery-as-a-Service |
12.13. | BaaS Pricing |
12.14. | Trolley-Assisted Haul Trucks |
12.15. | Challenges for Trolley Systems |
12.16. | eMine Trolley Pilot Tests |
12.17. | OEM Trolley Systems |
12.18. | Dynamic Catenary Charging |
12.19. | BluVein |
13. | HYDROGEN POWERED MINING VEHICLES |
13.1. | Overview |
13.1.1. | Attraction of Fuel Cell Vehicles |
13.1.2. | Deployment Barriers of Fuel Cell Vehicles |
13.1.3. | Colors of Hydrogen |
13.1.4. | Fuel Cells for Green Machines Need Green Hydrogen |
13.1.5. | BEV vs. FCEV efficiency |
13.1.6. | Green Hydrogen Cost Reduction |
13.1.7. | Hydrogen Fuel vs. Diesel Costs |
13.1.8. | Hydrogen Combustion Engines (HICE) |
13.1.9. | BEV, FCEV, and HICE Comparison |
13.2. | Models & Case Studies |
13.2.1. | Komatsu - GM Fuel Cell 930E |
13.2.2. | Cat C13D Hydrogen-Hybrid Engine |
13.2.3. | Fortescue Hydrogen Powered Excavator |
13.2.4. | Mining Companies Turning Away from FCEVs |
14. | AUTONOMOUS MINING VEHICLES |
14.1. | Why Automate Mining Vehicles? |
14.2. | Automation Benefits for Mining Companies |
14.3. | Suitability of Mining to Automation |
14.4. | Challenges for Mining AVs |
14.5. | Primary Sensor Types |
14.6. | Adverse Weather Operation |
14.7. | Companies Driving Automation |
14.8. | OEM Activity Examples |
14.9. | Big 3 Chinese AHS Companies |
14.10. | Drivers for Automation in China |
14.11. | Big 3 Activity |
14.12. | Further Applications of Sensors in Mining |
14.13. | PreAct Technologies |
14.14. | Other LiDAR Providers in Mining |
15. | FORECASTS |
15.1. | Forecast Methodology (1) |
15.2. | Forecast Methodology (2) |
15.3. | Forecast Methodology (3) |
15.4. | Forecast Assumptions |
15.5. | EV Mining Vehicle Sales Forecast by Region |
15.6. | Global EV Mining Vehicle Sales Forecast by Vehicle Type |
15.7. | China EV Mining Vehicle Sales Forecast by Vehicle Type |
15.8. | US EV Mining Vehicle Sales Forecast by Vehicle Type |
15.9. | Europe EV Mining Vehicle Sales Forecast by Vehicle Type |
15.10. | RoW EV Mining Vehicle Sales Forecast by Vehicle Type |
15.11. | EV Mining Vehicle Battery Demand Forecast by Region (GWh) |
15.12. | EV Mining Vehicle Battery Demand Forecast by Vehicle Type (GWh) |
15.13. | EV Mining Vehicle Market Size Forecast by Region (US$ Billions) |
15.14. | EV Mining Vehicle Market Size Forecast by Vehicle Type (US$ Billions) |